Factory worker’s lexicon

Category:

Description

A

  • Andon: Visual signaling system to indicate production problems in real-time.
  • Assembly line: A manufacturing process in which parts are added to a product in a sequential manner.
  • Autoclave: Device used for sterilizing or processing materials under high pressure and temperature.

B

  • Bobbin: Roll of material, such as wire or metal, used in various production processes.
  • Bolt: A threaded fastener used to join two or more parts together.
  • Brazing: A metal-joining process that involves melting a filler metal to bond two or more pieces without melting the base materials.

C

  • Cobot (collaborative robot): Robot designed to work directly alongside human workers.
  • Conveyor: A mechanical apparatus that transports materials or products from one point to another.
  • Calibration: The process of adjusting and setting instruments to ensure accurate measurements.

D

  • Deburring: Process of removing burrs and sharp edges from machined parts.
  • Downtime: Period when production is stopped due to maintenance or malfunctions.
  • Die: A specialized tool used in manufacturing to shape or cut materials.

E

  • Ergonomics: The study of designing equipment and workplaces to fit the user’s needs and improve efficiency and safety.
  • Extrusion: A process used to create objects of a fixed cross-sectional profile by pushing material through a die.
  • Efficiency: The ratio of the useful work performed by a machine or in a process to the total energy expended.

F

  • Forklift: A vehicle with pronged devices used to lift and move materials.
  • Fixture: A support or work-holding device used in manufacturing.
  • Fabrication: The process of constructing products by cutting, bending, and assembling materials.

G

  • Gantry crane: A crane that moves on a gantry, used for lifting heavy loads.
  • Gage (Gauge): Instrument used to measure dimensions or the amount of something.
  • Grinding: The process of wearing down or smoothing by friction.

H

  • Hydraulics: The use of liquid fluid power to perform work.
  • Hoist: A device used for lifting or lowering a load.
  • Hopper: A container for storing bulk materials that are dispensed through a bottom opening.

I

  • Inspection: The process of examining products or processes to ensure they meet standards.
  • Inventory: The raw materials, work-in-progress, and finished goods considered to be part of a business’s assets.
  • Injection molding: A manufacturing process for producing parts by injecting molten material into a mold.

J

  • Jig: A custom-made tool used to control the location and/or motion of parts or other tools.
  • JIT (Just-In-Time): Inventory strategy to increase efficiency and decrease waste by receiving goods only as they are needed in the production process.
  • Jointing: The process of connecting or joining two or more components together.

K

  • Kanban: A scheduling system for lean manufacturing and just-in-time manufacturing.
  • Kiln: A furnace or oven for burning, baking, or drying materials.
  • Kitting: The process of gathering the necessary components and parts for a manufacturing process.

L

  • Lathe: A machine tool used to shape materials by rotating them against cutting tools.
  • Lean manufacturing: A systematic method for waste minimization within a manufacturing system.
  • Logistics: The detailed coordination of a complex operation involving people, facilities, or supplies.

M

  • Maintenance: Routine actions taken to keep equipment and machinery running smoothly.
  • Milling machine: A machine tool that removes material from a workpiece by rotating a cutting tool.
  • Manometer: An instrument for measuring the pressure of gases or liquids.

N

  • Nondestructive testing (NDT): Testing methods used to examine materials or components without causing damage.
  • Numerical control (NC): The automation of machine tools operated by precisely programmed commands encoded on a storage medium.
  • Nut: A fastener with a threaded hole used in conjunction with a bolt.

O

  • Overhead crane: A crane with a hoist that travels along an overhead beam.
  • Operator: A person who operates machinery or equipment in a factory.
  • Outsource: To obtain goods or services from an outside supplier.

P

  • Pallet: A flat transport structure that supports goods in a stable fashion while being lifted by a forklift.
  • Press: A machine used to apply force to an object, often to shape or cut it.
  • PPE (Personal Protective Equipment): Safety gear worn to protect against hazards.

Q

  • Quality control: The process of ensuring products meet specified standards and requirements.
  • Quenching: Rapid cooling of a material to set its structure or properties.
  • Quotas: Pre-set production targets or limits.

R

  • Robot: A programmable machine capable of performing complex tasks automatically.
  • Rework: The process of correcting defective or non-conforming items.
  • Rotary table: A precision work positioning device used in metalworking.

S

  • Soldering: The process of joining two or more items by melting a filler metal into the joint.
  • Supply chain: The entire network of entities involved in producing and delivering a product.
  • Safety stock: Extra inventory held to prevent stockouts due to demand or supply variability.

T

  • Tooling: The process of providing or adapting tools for manufacturing.
  • Turbine: A rotary mechanical device that extracts energy from a fluid flow.
  • Turnaround time: The time taken to complete a process or fulfill an order.

U

  • Ultrasonic testing: A technique of inspecting materials using high-frequency sound waves.
  • Uninterruptible power supply (UPS): A device providing emergency power during a main power failure.
  • Utility knife: A knife used for general or utility purposes.

V

  • Vise: A clamping device used to hold an object in place while work is being done on it.
  • Vacuum forming: A manufacturing process where a plastic sheet is heated, stretched over a mold, and held in place by a vacuum.
  • Value stream mapping: A lean-management method for analyzing the current state and designing a future state for a series of events.

W

  • Welding: The process of joining materials, usually metals or thermoplastics, by causing coalescence.
  • Warehouse: A large building where raw materials or manufactured goods are stored before their distribution.
  • Work order: A document detailing tasks to be completed for manufacturing or maintenance purposes.

X

  • X-ray inspection: The use of X-rays to view the internal structure of objects for quality control.
  • X-axis: The horizontal axis in a coordinate system used in CNC machines.
  • Xenon: A chemical element used in certain types of lamps and as a general anesthetic.

Y

  • Yield: The amount of product produced relative to the amount of raw material used.
  • Yoke: A clamp or fitting that holds two or more components together.
  • Yarn: Continuous strands of fibers used in textile manufacturing.

Z

  • Zero defects: A quality management philosophy aimed at reducing and eliminating defects.
  • Zinc plating: A process where a layer of zinc is applied to a metal to protect against corrosion.
  • Zone: A specific area within a factory designated for a particular process or function.

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